GlossaryEN1 min readUpdated: Jun 23, 2026

Carton Sorting Optimization

Carton sorting optimization comes into play when a facility's flow breaks down at specific points in the sortation process.

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Last updated: 23 June 2026Published: 19 June 2025

Source: https://www.supplychaindigital.com/warehousing/logistics-how-optimize-your-carton-sorting

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Definition & Explanation

Carton sorting optimization comes into play when a facility's flow breaks down at specific points in the sortation process. It examines material movement from inbound scanning to final outbound lane assignment, pinpoints bottlenecks, and resolves them through layout changes, improved routing algorithms, or targeted automation upgrades. The result is higher throughput with fewer misshipments, often without significant capital expenditure. Techniques include rebalancing sortation paths, improving scan read rates, and applying real-time volume data to dynamic lane assignment. For parcel carriers and third-party logistics providers, the payoff is most visible during peak seasons when existing infrastructure is pushed to its limits.

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Carton Sorting Optimization

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